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Tuesday 31 May 2011

Enhance your firm’s production capacity with automated machines

In this new age, if you want to excel, you will have to switch over to industrial process automation. Manual industrial processes are not only time consuming, but they also have an element of inaccuracy due to human negligence or error. One of the biggest advantages of industrial automation is the increased emphasis on flexibility and convertibility in the manufacturing process.

Most factory owners are looking to manufacture wide range of products without having to completely restructure the manufacturing setup. If you are an owner of a warehouse, then industrial process automation will be of great help to you. Generally, it is seen that warehouses benefit from the amalgamation between automated guided vehicle technology and conventional industrial trucks. By adopting industrial process automation, factory owners have found that the ongoing maintenance is reduced and process control system performances are enhanced significantly.

The use of robots in the industrial process is also a kind of industrial automation. The initial cost of buying or renting the robots is very high, but in the long run they prove to be very beneficial. Most robotic machinery has user manuals, but you will still have to train your workers on the use of the robotic machinery. With industrial process automation, there is very little human intervention and so there are very few manual errors as well. In production management, robots are used for three main processes—material handling, processing, and assembly and inspection. One or more automatic machines may be used in an industrial process. Before you install an automatic machine, it is recommended to take expert advice.

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One stop shop for automation needs

As a factory owner, you will surely want to get rid of few or more manual processes and automate them to get the work faster and efficiently. Although there is a general perception that industrial automation increases productivity and betters quality, you need to be aware of the fact that the costs of maintenance of these automatic machines can eat into the profits.

To operate the automatic machines, you will need skilled workers. You can leverage the skills of the current manual workers, but you will have to spend some time and money on the training. Moreover, workers need to have some basic skill sets to be trained on the automatic machines. Industrial automation is the use computers or other electronic devices to control machines. The computers that control the machines can be either out of the machine or sometimes embedded in the machines. Factory owners need to make sure that they consider all the key aspects before they take the decision of automating their industrial processes.

The maintenance cost of the automatic machines is very high. If the automatic machines malfunction, you will have to call in the experts. You cannot expect the in-house technicians to do the repair or maintenance work because these are highly specialized machines. Another major advantage of industrial automation is that it reduces the human sensory and mental requirements as well. If there are any complex industrial processes, they can surely be automated. You will have to speak to an industrial automation specialist to understand the pros and cons of industrial automation.

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